Custom Rigid Boxes

Custom rigid gift box collection
Rigid structures engineered for production

Gift boxes that feel considered before they open.

Magnetic, drawer, collapsible and lid-and-base formats engineered with real board thickness, clean wraps and precise product fit.

100
Piece Minimum
13
Years Experience
24h
Quote Response
Handmade
Dedicated sample room
FSC Certified
Eco-friendly materials
DDP Shipping
Door to your door
Free Design
3D mockup included
Save 60%
vs. local suppliers

Why Rigid Boxes

Some Products Deserve a Box That Stands on Its Own

Unlike folding cartons that ship flat and rely on shelf presence, rigid boxes arrive assembled. They hold their shape. They open with weight. They feel expensive in your customer’s hands. That is why jewelry brands, cosmetic houses, and premium food makers choose rigid boxes for their most important products.

Artisan hands wrapping a rigid box lid in textured paper

The Difference Is in the Making

Handmade in Our Dedicated Sample Room

Every rigid box under 1,000 pieces is handmade by a dedicated team in our sample room. They wrap paper by hand, align corners with a bone folder, and press each lid until the fit is perfect.

Above 1,000 pieces, we move to our machine line. Same quality standards. Different production speed. You choose the quantity that fits your launch.

Built to Last

2mm Chipboard. Wrapped. Reinforced. Finished.

Our rigid boxes start with a 2mm greyboard core. We wrap it in your chosen paper — coated, textured, metallic, or kraft. Then we add reinforcement at stress points and finish with precision die-cutting.

Available in any custom dimension. Standard base depths from 25mm to 120mm. Custom inserts in foam, EVA, or paperboard.

Cross-section showing 2mm chipboard core and wrapped paper layers

Materials & Finishes

Every Surface Is a Choice

The paper you choose is the first thing your customer touches. We offer options from understated kraft to metallic foil.

Coated Art Paper

Smooth, vibrant color reproduction. Best for detailed graphics.

Textured Paper

Linen, leather grain, and embossed textures. Tactile sophistication.

Kraft & Recycled

Natural, earthy feel. FSC-certified and fully recyclable.

Metallic & Foil

Mirror, matte, and holographic finishes. Maximum impact.

Gold & Silver Foil

Hot stamping for logos and borders. Classic luxury.

Emboss & Deboss

Raised or recessed textures. Adds depth.

Spot UV

High-gloss selective coating. Contrast and shine.

Soft-Touch Lamination

Velvet-like matte finish. Most premium feel.

Why PackagingSmith

Three Reasons We Are Different

We are not the biggest factory. We are the one that pays attention when your order is small.

01

100-Piece Minimum

Most rigid box factories require 1,000+ pieces. We built a dedicated sample room for small runs. Launch or test without overcommitting.

02

Handmade Below 1,000

Orders under 1,000 pieces are assembled by hand. Each box is wrapped, pressed, and inspected individually. Above 1,000, machine line with same standards.

03

Free Design & Dieline

Send us your dimensions and artwork. We create a custom dieline, 3D mockup, and material recommendation — all at no cost.

Our Process

From Your Idea to a Box in Hand

1

Tell Us Your Product

Share dimensions, quantity, and design inspiration. We recommend the best structure and material.

2

Receive Free Design

Within 24 hours, we send a 3D mockup and dieline. Adjust until perfect. No charge.

3

Approve the Sample

Physical sample in 5-10 days. See, touch, and approve before bulk production.

4

Production & Delivery

We ship DDP to your door — customs, duties, and last-mile included.

Industries We Serve

Packaging Designed for Your Product

Jewelry and watches rigid box packaging

Jewelry & Watches

Shoulder boxes, velvet inserts, magnetic closures.

Cosmetics and skincare rigid box packaging

Cosmetics & Skincare

Elegant structures, soft-touch finishes, spot UV.

Food and confectionery rigid box packaging

Food & Confectionery

Kraft and recycled materials. Food-safe linings.

Electronics and tech rigid box packaging

Electronics & Tech

Precision-fit foam inserts, magnetic closures.

What Our Clients Say

Trusted by Brands Worldwide

★★★★★

We needed 200 custom rigid boxes for a product launch. Most factories laughed at the quantity. PackagingSmith not only accepted it, but the sample room quality was better than mass production elsewhere.

Emily Richardson Founder, Lumiere Skincare, UK
★★★★★

The magnetic closure boxes for our watch collection are stunning. The soft-touch lamination and gold foil feel like a luxury brand should. Our customers actually keep the box.

Marcus Chen Product Director, Aurum Timepieces, USA
★★★★★

As a small tea brand, we could not afford 1,000-box minimums. PackagingSmith’s 100-piece option let us test three designs before committing. The flexibility saved our launch.

Yuki Tanaka Owner, Mori Tea Co., Japan

Common Questions

You Might Be Wondering…

What is the minimum order for custom rigid boxes?

Our minimum order is 100 pieces per design. This is possible because we have a dedicated sample room that handles small runs by hand. Most rigid box factories require 1,000 to 3,000 pieces.

How long does sample production take?

For rigid boxes, sample production takes 5-10 working days. This is longer than our folding carton samples because rigid boxes involve hand-wrapping, pressing, and assembly. We do not rush the sample process.

What is the difference between handmade and machine-made?

Orders under 1,000 pieces are handmade in our sample room. Each box is wrapped, pressed, and assembled by hand. Orders above 1,000 move to machine production with the same materials and standards. The final box is identical.

Can you make custom inserts?

Yes. We offer custom inserts in foam, EVA, velvet, and paperboard. Inserts can be die-cut to fit your product exactly. For rigid boxes, inserts are especially important because the box arrives assembled.

Do you offer eco-friendly materials?

Yes. We offer FSC-certified chipboard, recycled kraft paper wraps, and soy-based inks. We also have a water-based adhesive option for fully recyclable packaging.

Can you ship to the US, Europe, and Australia?

Yes. We ship worldwide and offer DDP terms for most destinations. We handle customs clearance, duties, and last-mile delivery. You receive the boxes at your door.

Ready to See What Your Box Could Look Like?

Send us your product details and we will reply with a free dieline, 3D mockup, and custom quote within 24 hours.

Get My Free Quote & Design Browse More Styles

Start Your Project

Let’s Build a Box Worth Remembering

Request a Quote

We reply within 24 hours. No obligation, no spam.

Or reach us directly on WhatsApp: +86-XXX-XXXX-XXXX — We reply within 2 hours