Custom Shape Rigid Box
A rigid box engineered to a custom silhouette—heart, hexagon, oval, or a shape cut to your brand. Built on a rigid chipboard core and wrapped in printed paper for a one-of-a-kind presentation.
At-a-glance specs
- Structure
- Die-cut rigid box in a custom silhouette
- Board grade
- 800 / 1000 / 1200 g
- Thickness
- 1.2 – 2.0 mm wrapped
- CMYK + foil wrap-print
- Finishes
- Soft-touch / foil / ribbon / magnet
- MOQ
- 300 units (sample: 1)
- Lead time
- 10 – 15 business days + shipping
A box shape no one else has
Unique silhouette
Heart, hexagon, oval, round or fully custom outline.
Rigid core
Thick chipboard keeps the shape strong and premium.
Wrapped print
CMYK, foil and texture follow the custom contours.
Instagram-worthy
A shape customers photograph and share.
What is a custom shape rigid box?
- Custom silhouette — heart, hexagon, oval, round or brand outline.
- Rigid core — thick chipboard holds the shape under use.
- Wrapped print — CMYK + foil follow the custom edges.
- Fitted insert — foam, EVA or cardboard cradle for the product.
Specifications
| Structure | Die-cut rigid box in a custom silhouette |
|---|---|
| Board grade | 800 / 1000 / 1200 g rigid board |
| Material | Wrapped paper · raw board · velvet |
| Printing | Wrap-printed CMYK + foil · deboss |
| Finishes | Soft-touch · foil · emboss · ribbon · magnetic closure |
| MOQ | 300 units — price breaks at 1k / 3k+ |
| Turnaround | 10–15 business days after approval · rush available |
| Free with quote | Custom dieline + physical sample or 3D mockup |
Rigid board weight
Rigid board is measured in grams per square metre (g) — higher weight means more heft and a more luxurious hand-feel.
Frequently asked questions
How custom can the shape be? +
Does it need a custom insert? +
What board weight? +
What is the MOQ? +
How fast can I get them? +
Our Ordering Process
Four simple steps from first inquiry to boxes at your door.
Send inquiry
Tell us size, qty, material & artwork. Get a firm quote + free dieline in 24h.
Proof & sample
We send a digital proof or physical sample for your sign-off before production.
Production
Printed and finished in 8–12 business days with rigorous quality checks.
Delivery
Flat-packed and shipped worldwide, with tracking and after-sales support.
What brands say about our custom shape rigid boxes
Jewelry, confectionery and premium gift brands use custom shape rigid boxes when the packaging shape is part of the story.
“The rigid drawer box made our launch feel like a $200 product. Soft-touch wrap and foil logo — customers post it on social before they even open it.”
“We use these for corporate gift sets. The magnetic closure is satisfying and the wrap print is flawless. Free dieline saved our designer a week.”
“Premium unboxing without the premium headache. Sample matched production exactly and the lead time held even at 3,000 units.”
Stand-out silhouette
A heart, hexagon or brand-shaped outline makes the box instantly recognizable before it is even opened.
See options →
Rigid core holds the form
Thick chipboard wrapped in printed paper keeps the custom shape strong through shipping and handling.
Start customizing →Print follows every curve
CMYK, foil and textured wrap papers conform to the contours for a seamless, high-end look.
See options →
Customers also bought
Complete the unboxing — most orders ship together with these add-ons.
Custom Tissue Paper
Branded inner wrap that turns delivery into an unboxing moment.
View tissue →
Stickers & Labels
Seal tissue, brand the closure or add a thank-you touch.
View stickers →
Pillow Boxes
Light inner packaging for accessories and small gifts.
View pillow boxes →
Corrugated Mailers
Ship the rigid box safely inside a custom mailer.
View mailers →Related box styles
Same low MOQ, same free dieline — explore more packaging styles from PackagingSmith.
Rigid Drawer Boxes
Rigid drawer boxes with a sliding tray inside a wrapped outer shell — the luxury unboxing …
View Rigid Drawer Boxes →Magnetic Closure Box
A premium hinged rigid box with concealed magnets in the wrap — it closes with a soft, sat…
View Magnetic Closure Box →Shoulder-Neck Box
A refined rigid box with a raised inner neck that seats the lid above the base — the class…
View Shoulder-Neck Box →Collapsible Rigid Box
A rigid box that folds flat for storage and pops into shape for use — the luxury look with…
View Collapsible Rigid Box →
