Custom Shape Rigid Boxes | Die-Cut Luxury Packaging

Option · RB-CS

Custom Shape Rigid Box

A rigid box engineered to a custom silhouette—heart, hexagon, oval, or a shape cut to your brand. Built on a rigid chipboard core and wrapped in printed paper for a one-of-a-kind presentation.

★★★★★ 4.8 · 94 verified brand reviews
Custom Shape Rigid Box — die-cut rigid box in a custom silhouette
MOQ 500 units Quote in 24h 8–12 day production FSC® recyclable

At-a-glance specs

Structure
Die-cut rigid box in a custom silhouette
Board grade
800 / 1000 / 1200 g
Thickness
1.2 – 2.0 mm wrapped
Print
CMYK + foil wrap-print
Finishes
Soft-touch / foil / ribbon / magnet
MOQ
300 units (sample: 1)
Lead time
10 – 15 business days + shipping
Why brands choose our custom shape rigid boxes

A box shape no one else has

Unique silhouette

Heart, hexagon, oval, round or fully custom outline.

Rigid core

Thick chipboard keeps the shape strong and premium.

Wrapped print

CMYK, foil and texture follow the custom contours.

Instagram-worthy

A shape customers photograph and share.

What is a custom shape rigid box?

A custom shape rigid box is a set-up rigid box built to a non-rectangular silhouette. The core is die-cut from rigid chipboard and wrapped in printed paper so the exterior keeps a precise custom outline while the interior is engineered to hold your product. Common shapes include hearts, hexagons, ovals and rounds, but we can engineer almost any outline you can draw.
  • Custom silhouette — heart, hexagon, oval, round or brand outline.
  • Rigid core — thick chipboard holds the shape under use.
  • Wrapped print — CMYK + foil follow the custom edges.
  • Fitted insert — foam, EVA or cardboard cradle for the product.

Specifications

StructureDie-cut rigid box in a custom silhouette
Board grade800 / 1000 / 1200 g rigid board
MaterialWrapped paper · raw board · velvet
PrintingWrap-printed CMYK + foil · deboss
FinishesSoft-touch · foil · emboss · ribbon · magnetic closure
MOQ300 units — price breaks at 1k / 3k+
Turnaround10–15 business days after approval · rush available
Free with quoteCustom dieline + physical sample or 3D mockup

Rigid board weight

Rigid board is measured in grams per square metre (g) — higher weight means more heft and a more luxurious hand-feel.

800 g800 gCompact jewelry & cosmetics.
1000 g1000 gStandard rigid — the everyday luxury.
1200 g1200 gHeavy / luxury, maximum heft.

Frequently asked questions

How custom can the shape be? +
We can engineer hearts, hexagons, rounds, ovals or shapes traced from your logo. Sharp internal corners may need radius adjustments.
Does it need a custom insert? +
Usually yes — the insert is cut to match the base shape and hold the product still.
What board weight? +
800 g compact, 1000 g standard, 1200 g heavy/luxury.
What is the MOQ? +
300 units, price breaks at 1k / 3k+.
How fast can I get them? +
Free dieline + quote in 24h; production 10–15 business days after approval.

Our Ordering Process

Four simple steps from first inquiry to boxes at your door.

1

Send inquiry

Tell us size, qty, material & artwork. Get a firm quote + free dieline in 24h.

2

Proof & sample

We send a digital proof or physical sample for your sign-off before production.

3

Production

Printed and finished in 8–12 business days with rigorous quality checks.

4

Delivery

Flat-packed and shipped worldwide, with tracking and after-sales support.

Trusted by 200+ growing brands

What brands say about our custom shape rigid boxes

Jewelry, confectionery and premium gift brands use custom shape rigid boxes when the packaging shape is part of the story.

★★★★★
“The rigid drawer box made our launch feel like a $200 product. Soft-touch wrap and foil logo — customers post it on social before they even open it.”
NH
Nadia H.Founder, Jewelry House
★★★★★
“We use these for corporate gift sets. The magnetic closure is satisfying and the wrap print is flawless. Free dieline saved our designer a week.”
TB
Tom B.Procurement, Gift Co.
★★★★★
“Premium unboxing without the premium headache. Sample matched production exactly and the lead time held even at 3,000 units.”
WL
Wei L.Brand Manager, Cosmetics
4.9 / 5Avg. review across 200+ orders
200+Brands served in 2025
8–12 daysStandard production lead time
0–5,000MOQ range — sample to bulk
Shape

Stand-out silhouette

A heart, hexagon or brand-shaped outline makes the box instantly recognizable before it is even opened.

See options →
Custom Shape Rigid Box — die-cut rigid box in a custom silhouette
Custom Shape Rigid Box — die-cut rigid box in a custom silhouette

Rigid core holds the form

Thick chipboard wrapped in printed paper keeps the custom shape strong through shipping and handling.

Start customizing →
Finish

Print follows every curve

CMYK, foil and textured wrap papers conform to the contours for a seamless, high-end look.

See options →
Custom Shape Rigid Box — die-cut rigid box in a custom silhouette